Research and Development

RESEARCH AND DEVELOPMENT

Innovation and testing at the forefront

There’s a lot going on behind the scenes – developing new underlays starts with a rigorous testing process.


Innovation

The best underlays come from a spark of genius. Whether it’s the idea to incorporate memory foam, in the case of Plushwalk. Or perhaps it’s the idea that we need to produce an underlay that will be easier for installers to fit using their own personal preferences as in the case of JumpStep, we pride ourselves with coming up with fresh ideas that really make a difference in our flooring world!

Testing

We pride ourselves in producing underlays which conform to ISO International Standards and British Standards. Further to this, we ensure that our underlays meet the requirements for ISO 16000 for Air Quality – we want to be sure that the underlays we produce are a breath of fresh air in your home. This notion extends to our commitment to create underlays that tread lightly on the planet.

Development

We don’t stop developing – even when an underlay has ticked all the right boxes, we still keep innovating and improving so that you are always getting the underlay at it’s very best. Whether it’s us pushing for additional heat insulating TOG, or chasing for that extra dB of sound proofing, we won’t stop developing until we are satisfied we’ve made the most of the underlay’s potential!

Award Winning

Winning awards for innovation takes time – we invest time, development and testing in all of our underlays to ensure the end product meets and exceeds expectations. We are proud to be two-time winners of the Flooring Innovation Award for ThermalStream® and Plushwalk®, a prestigious award in the industry assessed and awarded by an independent judging panel.


Currently in development

We can’t settle unless we are coming up with new ideas! Here are just a few of the upcoming underlays we have in our research and development portfolio…

IN DEVELOPMENT

HeatStream®

HeatStream® is one of our lowest TOG carpet underlays for underfloor heating applications which provides excellent heat transfer to your carpets. It also has the ability to be used in double-stick applications making it suitable for all carpet types and conforms to the British Standards BS14499:2015 end use classification of HC/U for high-end developments.

Learn more about HeatStream >

A passion for the process

Perfecting and continuously improving our underlays is a passion, and we strive to invent and produce only the very best underlays. It takes time, but it’s worth it….

Click below to view the timeline of progression for ThermalStream, the awarding winning underfloor heating underlay of 2023.

ThermalStream’s timeline of progression

April 2016

ThermalStream® enters the development stage. Rigorous testing proves the perforations allow a faster rate of heat transfer.

November 2016

Continuous innovation and improvement sparks the incorporation of flame retardant foam for improved safety.

January 2017

ThermalStream® 
undergoes testing and fire safety checks to ensure full compliance to ISO International Standards and British Standards.

May 2017

ThermalStream® hits the market as an innovative new underlay specifically for underfloor heating applications.

September 2022

ThermalStream® is nominated and wins ‘Flooring Innovation Award 2022’ and is promptly awarded GOLD status by an independent panel of judges looking for the most innovative products on the flooring market.

2023 – onwards

Further improvements to the backing were made in 2023 to allow easier cutting and installation. ThermalStream complies with all the relevant ISO International Standards and British Standards such as the BS14499:2015. Further to this, continuous testing and development enables improvements in the TOG and dB ratings, to ensure the product that hits your floor is the best it can be.